OneLift

Turnkey Package Pump Station
Product Available Nationally*

Integrated Valve Vault

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OneLift Pump Station

The modular nature of the OneLift Pump Station allows for in-depth customization to meet the exact needs and specifications of any project. The OneLift Pump Station is designed with an integral valve vault built into the unused top portion of the wet well, which yields a single-structure product, that solves the problems of differential settlement found with the conventional 2-structure systems.

See Full Product Description

The OneLift by Oldcastle Precast, provides a standard turnkey submersible pump station product with the distinction of having a sole-source point of responsibility. The OneLift Pump Station is designed with an integral valve vault built into the unused top portion of the wet well, which yields a single-structure product, that solves the problems of differential settlement found with the conventional 2-structure systems.

In addition; the single-structure design significantly reduces the product footprint for sites with tight area restrictions, and reduces complexity, size and cost of the excavation. The OneLift has proven to significantly reduce the time required for site installation.

Features

  • Single Structure Design
  • Rounded-Corner Shape
  • Base/Bottom Section
  • Wet Well Riser Sections
  • Preassembled Equipment Package
  • Integral Valve Vault Section
  • Valve Vault Extensions

Benefits

  • Single structure: integral monolithic valve vault in the wet well top portion; Eliminates the need for 2-structure systems; Simple and rapid installation; Less excavation and a smaller foot print
  • Allows for thinner/lighter walls; Prevents solids accumulation; Near rectangular shape provides more storage volume
  • Five-sided durable construction with mono fillet and collar; Sizes from 4' to 8'
  • Elevate access opening covers to grade; Increase wet well storage volume; Available sizes: 2', 3', and 4'
  • Includes all mechanical and electrical components prior to delivery; Oldcastle Precast, or our licensed distributors, provide:= Product commissioning= Training= Complete package warranty
  • Seamlessly integrates with the wet well base and riser sections; Reduces footprint; Eliminates risk of differential settlement associated with two structure systems
  • Elevate access opening covers to grade; Risers are fabricated in standard lengths; Available sizes from 2' and 4'

Product Information Downloads

Brochures

OneLift Brochure
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OneLift Key Advantages Flyer
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Drawings

RC509 Pump Station Drawing
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RC611 Pump Station Drawing
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Specifications

Pump Station Specifications
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Pump Station Planner

Pump Station Planner/Specification Guide
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Features

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Base Module

OneLift Base Module
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The OneLift pump station structures have been designed with a patented base module that incorporates rounded corners and a sloped bottom to help facilitate flow and prevent solids accumulation. The base module structure also embodies bouyancy footing sizing and are designed to prevent floatation without requiring surface resistance or the weight of mechanical equipment when the ground water level is at finished ground surface. The factor of safety against uplift calculated as a ratio of the total resisting force (excluding skin friction and the weight of the equipment) to the total hydrostatic uplift force, is designed to be at least 1.15. The net uplift force shall be transferred to the anti-bouyancy collar.

  • Bouyancy Footing Sizing designed to prevent floatation
  • Single body structure means a smaller excavation and footprint
  • Patent pending sloped bottom surface design minimizes solids accumulation
  • Patent pending rounded corners allow for thinner walls and minimize solids accumulation
  • Standardized design allows the base module to be a stockable item

OneLift Brochure
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Valve Vault

OneLift Valve Vault
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The factory built OneLift pump station offers a monolithically cast valve vault, in what is typically an unused portion of the pump station. This results in a significantly smaller footprint – up to 50% smaller than conventional 2 structure pump stations – allowing it to fit tight sites. The innovative shape and structural design provides ample space for the interior valve vault, while increasing workable system volumes and decreasing the depth of the excavation. The integral valve vault also eliminates the risk of differential settlement that is inherently associated with two structure systems.

  • Single structure with integral valve vault
  • Valve vault cast within the structure; in normally unused area
  • Single structure means no differential settlement
  • Small footprint for tight sites
  • Patent Pending intergrated valve vault section
  • Factory Pre-assembled equipment package and vale vault assembly
  • Quality controlled production of precast components
  • Engineered for strength and efficiency

OneLift Brochure
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Expanded Station

OneLift Expanded Station
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The OneLift pump station is factory built from stocked components of various heights to fit specific jobsite needs. Each station is factory preassembled and then partially disassembled for shipping. This prepackaged solution allows for field erection and reassembly in less than four hours. You get standard structural and mechanical components that allow for factory stocking, resulting in quicker station deliveries.

  • Standard design – allows for stockable components for fast production turnaround and a rapid submittal package
  • Precast sections are engineered to allow for thinner walls and lighter, stronger components
  • Single structure design – provides a smaller footprint, simpler excavation, rapid installation, and eliminates potential for differential settlement
  • Joint treatment and sealing
  • Optional concrete additives and coatings

OneLift Brochure

Start Designing Your
System Today

Click here to complete our Pump Station Planner Form and let our team of professionals help you customize a OneLift for your next project.

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Planner Form

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OneLift Planner Form

Fields marked with a red asterisk* are required.

If you have questions email us at onelift@oldcastle.com or call (888) 965-3227 and ask for OneLift Technical Support.









Comments
Comments regarding the engineer/owner, project information, timing, etc.


The maximum file size for an individual upload file is 15MB, we accept PDF's, JPG's, PNG's, TXT's and GIF's (PPT and PPTX files will not upload). If a project file exceeds this limit please email the file directly to onelift@oldcastle.com and reference the project name and location. Thank you.





Pumping Design Form

Please provide the pump information if known










Pumping Requirements

Flowrate, Head, and Power






Pump Sizing Information

Please provide the information if known.











(Example: Volume required between working volume and the lowest lnlet invert elevation.)

Force Main Material
 DIP PVC Cast Iron Other



Pump Station Configuration and Option Selections

Some of this information will be required to provide an estimate. Those items are designated with an asterick.


OneLift Size*  RC509 RC611

 10'-10" 12'-10" 13'-10" 14'-10" 15'-10" 16'-10" 17'-10" 18'-10" 19'-10" 20'-10" 21'-10" 22'-10" 23'-10" 24'-10"





Interior Pipe Size and Material*  2-inch Sch 80 PVC 3-inch Sch 80 PVC 3-inch DIP 4-inch Sch 80 PVC 4-inch DIP 6-inch DIP

Discharge Piping Location/Orientation
In plan view with pumps/wetwell on the left side:
Position #1 - Top Side
Position #2 - End
Position #3 - Bottom Side
 To Be Determined Position #1 Position #2 Position #3

Cover Loading*  300 lb. Cover (standard) H-20 Vehicle Loading

Pump Station Venting*  4' Sch 80 PVC Gooseneck Vent with SS Insect Screen (standard) 4' Sch 80 PVC Vent with carbon odor control canister cap Opening for underground vent line by others 4' DI or painted steel gooseneck vent with SS insect screen

Valve Vault Riser
 Not Applicable 2' Valve Vault Riser 4' Valve Vault Riser

Piping and Valving Enhancements

Select any that apply
Piping and Valving Enhancements
 Bypass Pumping Connection Stainless Steel Piping Supports Enhanced Pressure Gauge Package Hand Wheel Operator vs Standard Lever Air Cushion Check Valve 2-inch Air Release Valve Plug Valve Extension Shaft Flow Meter Orientation Pkg (flow meter not incl.)

Special Pipe Coating
 Not Applicable Coal-Tar Epoxy Tnemec Hi-Build Epoxoline N-69

Pump Guide Rails
 To be determined 3/4 1 1-1/2 2

Station Options

Hoist System
 Not Applicable 300# SS Hoist w/(2) 20' cables and (1) wall bracket 1000# SS Hoist w/(2) 20' cables and (1) wall bracket Mount Customer Supplied Hoist Socket

Trash Basket
 Not Applicable Aluminum Trash Basket Aluminum Bar Rack and Basket Stainless Steel Trash Basket Stainless Steel Bar Rack and Basket

Concrete Coatings, Additives, and Enhanced Protection Options

Please check all that may apply
 Exterior Damp Proofing (Walls Below Grade) Xypex C500 (Crystalline Waterproofing) BASF MasterLife AMA 100 (HS Protection)

Level Control Options

Select any that apply
Level Controls
 Floats (standard) Pressure Transducer Ultrasonic Transducer Combination

Junction Box Package
 Pump Kellems only (standard - no pump j-boxes) Interior X-Proof pump junction box and intrinsically safe float Exterior NEMA 4X j-box

Additional Level and Station Control Features (Optional)

 None Stainless & Coated Weight Assembly 6-inch Sch 80 PVC Stilling Well for Transducer Mount Pump Control Panel to Station w/ Stainless Supports, RGS Conduits, Fitting, Seal Offs

Access Options

Select any that apply
 Ladder Extension Safety Grating

Additional Info

Pump Station

Pump Station
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The OneLift™ by Oldcastle Precast, provides a standard turnkey submersible pump station product with the distinction of having a sole-source point of responsibility. The OneLift Pump Station is designed with an integral valve vault built into the unused top portion of the wet well, which yields a single-structure product, that solves the problems of differential settlement found with the conventional 2-structure systems. In addition; the single-structure design significantly reduces the product footprint for sites with tight area restrictions, and reduces complexity, size and cost of the excavation. The OneLift has proven to significantly reduce the time required for site installation.

OneLift Brochure

OneLift’s standard innovative design allows for quicker project documentation, faster product delivery and repetitive high quality manufacturing. Oldcastle Precast’s turnkey obligation means that the OneLift Pump Station will be factory preassembled with all mechanical and electrical components prior to delivery, and that Oldcastle Precast, or our licensed distributors, are responsible for product commissioning, training and complete package warranty.

Advantages

  • Single structure with integral monolithic valve vault means less excavation
  • Smaller footprint for tight-sites
  • Increased working volume can decrease required excavation depth
  • Standard design means fast submittal turnaround time
  • Stockable components allow for fast production
  • 20-years of pump station experience

Pump stations are available in a variety of configurations including dry pit sewage stations, round submersible stations and innovative rounded corner stations. Stations are available as a turn-key package or with pre-assembled components including pumps, piping, wiring, and controls. Availability varies geographically.

Station Section

Station Section
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Valve Assembly

Valve Assembly
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The OneLift pump station comes with a pre-assembled equipment package and valve assembly resulting in rapid installation with factory controlled quality components.

  • Factory preassembly of equipment provides factory assembled quality which further accelerates installation to ½ day
  • Flange Gaskets and Stainless Hardware
  • Bypass Piping and Valve Options
  • Stainless wetwell pipe supports
  • Stainless Pump Removal Guide Rail Assembly (standard)
  • Discharge Guage Assembly Option
  • Standard CI Flanged Plug Valves-3", 4" & 6"
  • Standard L&W Flanged Chack Valves-3", 4" &6"
  • DI Pipe and Fittings
  • Station Wet Well Passive Vent
  • Junction Boxes and Control Panel Options
  • Level Control Devices
  • Removable Aluminum Trash Basket and Rail Assembly Option

OneLift Brochure

Installation

Installation

Typical 1 Day Installation

The RC509 or RC611 pump station with integral valve vault is delivered to your jobsite as scheduled, pre-assembled, pre-tested and ready for installation. In the timeframe of just 4-hours, the pump station can be erected, "plugged-in" to your system piping and backfilled.

Case Study: RC509 delivered and installed in North Truro, MA

Step 1

9:30am: Flat bed trucks arrive with pump station components. Contractor has excavation ready for pump station installation.

Installation of a OneLift Pump Station Installation of a OneLift Pump Station 2

Step 2

10:15am: Crane off-loads base section into excavation, additional sections are set; approximately one every 30-minutes.

Installation of a OneLift Pump Station Installation of a OneLift Pump Station 2

Step 3

11:15am: Crane sets long discharge pipes and pump guide rails (shipped loose) into station. Pump station top section with integral vault is set.

Installation of a OneLift Pump Station Installation of a OneLift Pump Station 2

Step 4

12:00pm: Minor reassembly of ship loose items are completed in two hours and backfill begins.

Installation of a OneLift Pump Station Installation of a OneLift Pump Station 2

OneLift Brochure

Contact

Call today to learn how the OneLift can improve your next project.

(888) 965 3227